Functional Safety

Functional Safety in Automotive

Driving the Future, Safely — Where Innovation Meets ISO 26262 Assurance

With the rapid advancement of modern vehicles powered and regulated by sophisticated Electronic Control Units (ECUs), the demand for safe, intelligent, and reliable automotive electronics has never been higher. As these electronic systems become the backbone of critical vehicle functions—from braking and steering to power management and ADAS—the need for advanced safety measures has become more critical than ever.

Functional safety in automotive electronics plays a vital role throughout the ECU software development lifecycle, ensuring that both hardware and software systems perform reliably—even in the event of internal faults or external disruptions. This is essential for preventing failures that could compromise vehicle safety or driver control.

At its core, automotive functional safety focuses on identifying, assessing, and mitigating potential risks arising from malfunctions in electronic and electrical systems. Through structured functional safety analysis and risk classification, manufacturers can define, implement, and validate safety mechanisms that prevent or minimize hazards in real-world driving scenarios.

These practices are governed by the internationally recognized ISO 26262 standard, which provides a comprehensive framework for achieving and maintaining high levels of functional safety in automotive electronics. Compliance with this standard ensures that electronic systems are not only high-performing but also robust, fail-safe, and aligned with the safety expectations of modern mobility.

Digital Twin in Manufacturing

How does MNES add value?

Deep Multi-Domain Automotive Experience
Trusted in Complex Safety Projects
End-to-End Functional Safety Expertise
Expertise Across Key Platforms
Our Services for

Functional Safety (FuSa)

CONCEPT DEVELOPMENT

We define safety-critical items, assess risks (HARA), set high-level safety goals (FSC), and establish functional safety requirements and management processes.

SYSTEM DEVELOPMENT

We convert safety goals into technical solutions (TSC), allocate safety responsibilities, and conduct detailed system-level risk analyses like FMEA and FTA.

SOFTWARE DEVELOPMENT

We define and implement safety-focused software requirements, conduct testing, provide expert reviews, and perform software-level risk assessments (SW FMEA).

Our CapabilitiesFunctional Safety: Engineering Confidence into Every Mile.

  • Safety Product Lifecycle Management
  • AUTOSAR BSW Safety Implementations
  • FuSa Level 3 Safety Pack Integration and Testing
  • System Capabilities for Automotive Safety
  • Semiconductor Safety Development Lifecycle
  • Zonal and HPC Architectures, Electrified Powertrains (E-PWT), and Advanced Driver Assistance Systems (ADAS).

FAQs

1. What is functional safety in automotive?

Functional safety in automotive ensures that electronic and electrical systems in vehicles operate safely, even when faults occur. It involves designing systems to detect, prevent, or mitigate risks caused by hardware or software failures.

2. Why is functional safety important in vehicles?

With the growing complexity of ECUs, sensors, and automated systems, functional safety is critical to avoid dangerous failures that could compromise passenger safety or system performance.

3. What is ISO 26262?

ISO 26262 is an international standard for functional safety in automotive systems. It outlines the safety lifecycle and provides guidelines for risk assessment, design, implementation, verification, and validation of safety-critical functions.

4. What is ASIL in functional safety?

ASIL (Automotive Safety Integrity Level) is a risk classification system defined in ISO 26262. It ranges from ASIL A (lowest) to ASIL D (highest) based on the severity, exposure, and controllability of potential hazards.

5. What is HARA and why is it needed?

HARA (Hazard Analysis and Risk Assessment) is the process of identifying potential hazards and determining the necessary ASIL. It forms the foundation for setting functional safety goals.

6. How do you perform functional safety analysis?

Techniques like FMEA (Failure Mode and Effects Analysis), FTA (Fault Tree Analysis), and FMEDA (Failure Modes, Effects, and Diagnostic Analysis) are used to identify, analyze, and address potential failure modes.

7. Do all automotive systems need to be ISO 26262 compliant?

Not all, but any system that could affect vehicle safety—such as steering, braking, or ADAS—must meet ISO 26262 requirements depending on its safety impact and assigned ASIL.

8. What deliverables are required for functional safety compliance?

Typical deliverables include safety plans, HARA, FSC/TSC documents, safety requirements, verification reports, safety analysis reports, and a safety case summary.

Let’s start your project to be realized.

We’re committed to helping you create safer, more reliable vehicles. Whether you’re developing next-gen ECUs or enhancing system compliance, MNES is your partner in automotive functional safety.

Naresh Arunagiri

Naresh Arunagiri has several years of extensive experience in engineering services concentrating in Research and Development (R&D), New Product Development (NPD), lean manufacturing, work holding design, process & product optimization, production automation in the Truck & Trailer, Life science, and industrial machinery.

Naresh has extensively spent the last decade working in the truck and trailer industry in multiple companies in designing their walk-in-vans and trailer bodies with the focus on supporting them in different areas like,

• Body design (Body in white)
• Validating design based on FMVSS and DOT standards
• Light body EV vehicle designs
• Automotive electronics

He was instrumental in bringing out the first-in-class last-mile delivery electric vehicle and the fully electric campus shuttle bus to the market.

In the area of automation, Naresh was part of the team that designed and implemented the “Factory of the future” for one of the largest mattress manufacturing companies in the globe. This entailed designing a single flow layout aided by world-class technology of AGVs, Industrial Robots, and Cobots. His exceptional exposure to Technical sales and Application engineering in various industries, has been a great asset to MN Engineering Solutions.


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Madhan Kumar Paramahamsan

Madhan Kumar Paramahamsan has worked for 23 years as an engineering product lead with several well-known companies like Morgan Olson, Leser Gmbh., Pratt & Whitney, Hayssen Sandiacre, Thomas & Betts Inc, Cummins Inc, Babcock & Wilcox & Keld Ellentoft in multiple geographies, and diverse projects.

Performed across multiple challenging roles engineering domains in advanced design and validation, technical advice & consulting to teams in industries like Automobile, Aerospace, Packaging Industry, Defence, Infrastructure & Utilities (I&U), etc. Madhan has solid knowledge and years of experience with the I&U industry and also contributed significantly in the area of research & development.

Madhan’s keen interest in design and engineering paved way for certifications of all the major CAD/Simulation tools. The expertise in the years of design, fabrication, and engineering experience has been the key in leading Madhan to make MN Engineering Solutions one of the front-runners in the engineering services and solutions with a team of par excellence and with the largest supply chain management in the industry.


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Senthil Kumar Deivasigamany

Accomplished serial entrepreneur with a proven track record of building and growing businesses from scratch. Particularly adept at visioning and strategizing and most importantly, successfully executing on the vision. Experienced in multiple domains, including sales & marketing, HR, and operations with key skills in Organization Development and Sales Management.

Over the last three decades, he has had myriad experiences that reinforced the foundation to build businesses. The tenure as a Sales Engineer in Tube Investments and Product Manager in Sterling Holidays gave a strong footing in sales and marketing, spanning 10 years. During that time, he propagated the importance of strategy, discipline and process orientation in enriching the sales pipeline and improving conversion. A short stint at ABC Consultants enabled him to understand how to attract and retain the best talent available in the market across various domains.

In the last 20 years with Barry-Wehmiller, a consulting company offering solutions to the manufacturing & technology industries, he orchestrated the growth from 6 associates to many hundreds in roles including Project Manager, Operations Manager, Business Development, and Business Unit Head with complete P&L responsibility. During this period, he was responsible for starting and growing the technology practice. Since 2010, he has been solely responsible for global sales of Engineering Services for Barry-Wehmiller, growing the business from $4 million to over $23 million in a span of 4 years.


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Rohit Jani

Rohit Jani is a mechanical engineer with over 23 years of experience in the marketing industry. Rohit is the lead sales and business advisory member with MN Engineering Solutions. His unrelenting experience over the years in business development, sales, marketing, and operations, set-up businesses in a new market, and building sustainable partnerships. Also, Rohit’s expertise extends to QC and ISO compliance for industries, B2B Marketing, price negotiations across contracts, and project executions.

Rohit’s excellence in diverse business strategies and in-depth experiences for sales for IT and Engineering Services. He is key to interacting and bringing business clients to MN Engineering Solutions. Rohit’s professional career includes companies like Vetus, Barry Wehmiller, Barmag India, Sungrace Engineering, and NIR Cadtech.

Rohit has strong customer relationship building and networking capabilities, sourcing and vendor management, cross-selling of products across different markets. He is equipped with sound knowledge of IT tools, ERP and experienced in using modern marketing tools. Rohit works experience spans globally across the USA, China, Western Europe, Maldives, and Srilanka.

In Rohit’s career, he was awarded on many occasions as the ‘Best Sales Person of the Year’ and twice as the ‘Best Project Manager’ with Barry Wehmiller. Rohit is also a certified PDM Works Enterprise Implementation Professional and Solidworks professional.


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Krishnakumar Krishnan

Results-oriented professional with 30 + years of experience, proven knowledge of business consulting, business development, partnership development, client expectation management, Training and delivery management.

He managed global sales and marketing to position enterprise applications and services to mid-market manufacturing companies both in the US, India and Middle East markets. Likes to engage in roles that are around mentoring sales teams, develop a go-to-market strategy, building new partnerships, sales operation, training, and mentoring.

His expertise comes from building strategic partnerships & alliances, key account management, and customer relationship management.

Passionate about training, mentoring talent and developing empowered teams to deliver world-class service in addition to training teams in effective communication methodologies.Travelled extensively, able to appreciate different cultures, wide CXO network


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