Unlocking Cost Optimization: Engineering analysis for enhanced efficiency
Challenge
- Without conducting engineering analysis on the components of the melt furnace chamber, the customer encounter inefficient material usage which leads to increased costs due to excessive material consumption, wastage, and potential over-designing.
- They required engineering analysis of the components of a melt furnace chamber for cost optimization.
Our Solutions
- Performed static analysis with thermal / radiation load and non-linear analysis.
- Suggested design modifications for cost optimization within the agreed Factor of Safety (FOS).
- Innovatively used geometries for better optimization.
- Provided analysis and recommendations on 50 different cases.
Results
- Multiple iterations of geometry, load and boundary conditions resulted in an optimized geometry for the chamber while retaining the performance.
- Achieved cost optimization of 18%
Client
A Leading Heat Exchanger Coil Manufacturer in USA
Industry
Machinery Manufacturer
