Electrical Engineering and Control Systems

Wiring a smarter world

⚡Smarter Controls. Safer Operations. Scalable Automation.

At MN Engineering Solutions, our Electrical Engineering & Control Systems division delivers end-to-end industrial automation and control solutions designed for today’s demanding production environments. We specialize in the design, analysis, and optimization of electrical controls and systems, including power distribution, circuit design, load calculations, and equipment selection. Our team brings deep expertise across both greenfield installations and brownfield retrofits, ensuring reliable and future-ready engineering outcomes.

We develop intelligent automation solutions using PLC, SCADA, DCS, drive & motion control, and HMI/IPC integration across leading platforms such as Siemens, Rockwell, Mitsubishi, and GE, supported by tools like EPLAN, AutoCAD Electrical, and SolidWorks Electrical. From packaging lines and robotic cells to vision-based quality systems and global rollouts, we deliver scalable automation controls that boost efficiency and reliability. With systems certified up to SIL 3, incorporating fail-safe PLCs and safety-integrated HMIs, we prioritize safety while driving smarter, more efficient, and performance-optimized operations.

Digital Twin in Manufacturing

Why Partner with MNES?

End-to-End Industrial Automation Solutions

MNES delivers comprehensive services from electrical system design to control system integration, ensuring smooth execution across all phases—concept to commissioning.

Expertise in Electric Controls & Systems

Detailed design of electric systems including power distribution, load calculations, and circuit-level optimization for enhanced safety and performance.

Advanced Control & Automation Engineering

Solutions cover PLC controllers, SCADA systems, motion and drive control, and HMI integration—built for intelligent, scalable automation.

Platform Versatility

Proficient with leading platforms and tools like Siemens, Rockwell, Mitsubishi, GE, EPLAN, AutoCAD Electrical, and SolidWorks Electrical—ensuring flexibility and compatibility with client standards.

Turnkey and Retrofit Capabilities

Whether for new installations or brownfield retrofits, MNES delivers customized solutions that minimize downtime and maximize operational efficiency.

SIL 3-Certified Safety Systems

Integration of robust safety features, including fail-safe PLCs and safety-rated HMI solutions, ensuring high compliance and workplace safety.

Our recent

Projects on Electrical Engineering & Control Systems

Seamless, touch-free component delivery system that improved operational efficiency

MN Engineering Solutions delivered a fully automated, zero-touch re-shipper component unpacking system to replace a manual process feeding an assembly line. The objective was to eliminate human contact for improved hygiene, automate material handling, and implement a just-in-time supply model to the assembly area. Our engineering team conducted a comprehensive analysis of the existing process, mapped future-state workflows, and explored both off-the-shelf and custom automation solutions.

The system design incorporated depalletizing units, component unpacking modules, AGVs for material transport, and automated packaging waste compaction. Concept validation included physical trials to ensure system reliability and performance. The finalized concept was supported with detailed budgetary estimates to aid client decision-making. The result was a seamless, touch-free component delivery system that improved operational efficiency, reduced labour dependence, and achieved a projected return on investment in under 12 months.

Electrical design and panel engineering for a new product line

MN Engineering Solutions was engaged by a Michigan-based special purpose machine manufacturer to support electrical design and panel engineering for a new product line due to the temporary unavailability of their internal team. Our scope included complete panel engineering built around a Rockwell Compact GuardLogix 5380 PLC system with Point Remote I/O and an additional Productivity 2000 motion PLC from Automation Direct, driving four servo systems.

Using EPLAN, MNES developed modular component models, enabled automatic wire numbering, and generated terminal charts for efficient documentation. Remote commissioning was supported via Ewon Cozy 205, ensuring seamless integration despite geographic separation. Working in close coordination with the client’s controls team, MNES delivered the complete machine schematics well ahead of the scheduled deadline, contributing to faster project execution and reduced downtime for the customer.

Using EPLAN, MNES developed modular component models, enabled automatic wire numbering, and generated terminal charts for efficient documentation.

Our Capabilities onElectrical Engineering & Control Systems

Electrical System Design & Engineering

  • Power distribution design
  • Load calculations and equipment sizing
  • Circuit and panel layout design
  • Integration of electric control systems for new builds and upgrades

PLC, HMI & SCADA Development

  • Design and programming of PLC controllers
  • Custom HMI development and IPC integration
  • SCADA system configuration for real-time monitoring and control
  • Expertise in platforms like Siemens, Rockwell, Mitsubishi, and GE

Motion & Drive Control Systems

  • Servo, VFD, and motion controller integration
  • Closed-loop and synchronized multi-axis control
  • High-performance automation for packaging, robotics, and material handling

Automation System Integration

  • Full lifecycle industrial automation control system deployment
  • Robotic cell automation, quick changeover solutions, and vision-based quality systems
  • Interfacing with sensors, actuators, and field devices

Control Panel Design & Fabrication

  • Custom control panel layouts using EPLAN and AutoCAD Electrical
  • Wiring schematics, terminal plans, and BOM generation
  • UL, CE, and other compliance-ready documentation

Safety Systems Engineering

  • Design of SIL 2/SIL 3-certified safety instrumented systems
  • Integration of safety PLCs, emergency stops, interlocks, and safe zone control
  • HMI-based safety diagnostics and status visualization

Legacy System Upgrades & Retrofits

  • Migration from outdated systems to modern automation platforms
  • Reverse engineering and integration without disrupting operations
  • Data logging and remote monitoring enablement

Tool & Software Expertise

  • Proficiency in tools like EPLAN, SolidWorks Electrical, AutoCAD Electrical, and system diagnostics tools
  • Capability to generate manufacturing-ready electrical documentation packages

Global Engineering Deployment

  • Scalable solutions for multi-site standardization
  • Engineering documentation, BOMs, and control standards adaptable for international projects

Cross-Industry Application

  • Capable of serving a range of industries: FMCG, packaging, food & beverage, automotive, machine builders, and industrial OEMs

FAQs

1. What is included in your industrial automation and control engineering solutions?

Our solutions cover the full spectrum—from electrical system design, PLC and HMI programming, to integration of SCADA, motion controllers, and safety systems. We specialize in electric controls & systems and deliver turnkey automation solutions tailored for manufacturing, packaging, and special-purpose machinery.

2. Do you offer support for both new installations and legacy system upgrades?

Yes. We handle greenfield installations and retrofit projects. Our team can migrate outdated control systems to modern platforms like Rockwell, Siemens, or Mitsubishi while minimizing downtime.

3. What industries do you serve with your automation solutions?

We serve a range of sectors including FMCG, food & beverage, packaging, automotive, industrial machinery, and OEMs—offering custom control and automation engineering tailored to each industry’s requirements.

4. Can you help with panel design and control schematics?

Absolutely. We provide complete control panel design and fabrication using tools like EPLAN and AutoCAD Electrical. Our process ensures accuracy, standard compliance, and efficient documentation with automatic wire numbers and terminal charts.

5. What platforms and tools do you specialize in?

We work extensively with Siemens, Rockwell, Mitsubishi, AutomationDirect, GE, and software tools like EPLAN, AutoCAD Electrical, and SolidWorks Electrical to deliver robust, scalable automation controls.

6. Do you offer remote support or remote commissioning?

Yes. We use solutions like Ewon Cozy 205 for remote diagnostics, commissioning, and support—minimizing the need for on-site presence and speeding up project execution.

7. How do you ensure system safety and compliance?

We design and implement SIL 2/SIL 3 certified safety systems, including fail-safe PLCs, interlocks, emergency stops, and HMI-based safety diagnostics—ensuring adherence to global safety standards.

8. What are the benefits of working with MNES for control engineering?

Clients benefit from faster project turnaround, scalable design, reliable performance, remote commissioning capability, and customized control solutions that reduce operational risk and cost.

9. Do you provide industrial automation control systems for electric systems and PLC controllers?

Yes, we deliver comprehensive industrial automation and control engineering solutions for electric systems and PLC controllers—ensuring system reliability and efficient process control.

10. What’s your approach to project execution and delivery timelines?

We follow a structured approach—from concept design and simulation to detailed engineering and commissioning. Our agile coordination with client teams ensures we often deliver ahead of schedule, even on time-critical projects.

Engineering Reliable, Safe, and Scalable Controls.

Empower your production with advanced electrical engineering and automation solutions—delivering reliability, safety, and performance across every project, from retrofits to global rollouts.

Naresh Arunagiri

Naresh Arunagiri has several years of extensive experience in engineering services concentrating in Research and Development (R&D), New Product Development (NPD), lean manufacturing, work holding design, process & product optimization, production automation in the Truck & Trailer, Life science, and industrial machinery.

Naresh has extensively spent the last decade working in the truck and trailer industry in multiple companies in designing their walk-in-vans and trailer bodies with the focus on supporting them in different areas like,

• Body design (Body in white)
• Validating design based on FMVSS and DOT standards
• Light body EV vehicle designs
• Automotive electronics

He was instrumental in bringing out the first-in-class last-mile delivery electric vehicle and the fully electric campus shuttle bus to the market.

In the area of automation, Naresh was part of the team that designed and implemented the “Factory of the future” for one of the largest mattress manufacturing companies in the globe. This entailed designing a single flow layout aided by world-class technology of AGVs, Industrial Robots, and Cobots. His exceptional exposure to Technical sales and Application engineering in various industries, has been a great asset to MN Engineering Solutions.


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Madhan Kumar Paramahamsan

Madhan Kumar Paramahamsan has worked for 23 years as an engineering product lead with several well-known companies like Morgan Olson, Leser Gmbh., Pratt & Whitney, Hayssen Sandiacre, Thomas & Betts Inc, Cummins Inc, Babcock & Wilcox & Keld Ellentoft in multiple geographies, and diverse projects.

Performed across multiple challenging roles engineering domains in advanced design and validation, technical advice & consulting to teams in industries like Automobile, Aerospace, Packaging Industry, Defence, Infrastructure & Utilities (I&U), etc. Madhan has solid knowledge and years of experience with the I&U industry and also contributed significantly in the area of research & development.

Madhan’s keen interest in design and engineering paved way for certifications of all the major CAD/Simulation tools. The expertise in the years of design, fabrication, and engineering experience has been the key in leading Madhan to make MN Engineering Solutions one of the front-runners in the engineering services and solutions with a team of par excellence and with the largest supply chain management in the industry.


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Senthil Kumar Deivasigamany

Accomplished serial entrepreneur with a proven track record of building and growing businesses from scratch. Particularly adept at visioning and strategizing and most importantly, successfully executing on the vision. Experienced in multiple domains, including sales & marketing, HR, and operations with key skills in Organization Development and Sales Management.

Over the last three decades, he has had myriad experiences that reinforced the foundation to build businesses. The tenure as a Sales Engineer in Tube Investments and Product Manager in Sterling Holidays gave a strong footing in sales and marketing, spanning 10 years. During that time, he propagated the importance of strategy, discipline and process orientation in enriching the sales pipeline and improving conversion. A short stint at ABC Consultants enabled him to understand how to attract and retain the best talent available in the market across various domains.

In the last 20 years with Barry-Wehmiller, a consulting company offering solutions to the manufacturing & technology industries, he orchestrated the growth from 6 associates to many hundreds in roles including Project Manager, Operations Manager, Business Development, and Business Unit Head with complete P&L responsibility. During this period, he was responsible for starting and growing the technology practice. Since 2010, he has been solely responsible for global sales of Engineering Services for Barry-Wehmiller, growing the business from $4 million to over $23 million in a span of 4 years.


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Rohit Jani

Rohit Jani is a mechanical engineer with over 23 years of experience in the marketing industry. Rohit is the lead sales and business advisory member with MN Engineering Solutions. His unrelenting experience over the years in business development, sales, marketing, and operations, set-up businesses in a new market, and building sustainable partnerships. Also, Rohit’s expertise extends to QC and ISO compliance for industries, B2B Marketing, price negotiations across contracts, and project executions.

Rohit’s excellence in diverse business strategies and in-depth experiences for sales for IT and Engineering Services. He is key to interacting and bringing business clients to MN Engineering Solutions. Rohit’s professional career includes companies like Vetus, Barry Wehmiller, Barmag India, Sungrace Engineering, and NIR Cadtech.

Rohit has strong customer relationship building and networking capabilities, sourcing and vendor management, cross-selling of products across different markets. He is equipped with sound knowledge of IT tools, ERP and experienced in using modern marketing tools. Rohit works experience spans globally across the USA, China, Western Europe, Maldives, and Srilanka.

In Rohit’s career, he was awarded on many occasions as the ‘Best Sales Person of the Year’ and twice as the ‘Best Project Manager’ with Barry Wehmiller. Rohit is also a certified PDM Works Enterprise Implementation Professional and Solidworks professional.


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Krishnakumar Krishnan

Results-oriented professional with 30 + years of experience, proven knowledge of business consulting, business development, partnership development, client expectation management, Training and delivery management.

He managed global sales and marketing to position enterprise applications and services to mid-market manufacturing companies both in the US, India and Middle East markets. Likes to engage in roles that are around mentoring sales teams, develop a go-to-market strategy, building new partnerships, sales operation, training, and mentoring.

His expertise comes from building strategic partnerships & alliances, key account management, and customer relationship management.

Passionate about training, mentoring talent and developing empowered teams to deliver world-class service in addition to training teams in effective communication methodologies.Travelled extensively, able to appreciate different cultures, wide CXO network


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