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Case Studies

Digital Twin
Digital Twin Factory

Smart Factory Digital Twin for Automotive OEM

Deployed a comprehensive digital twin of a 200,000 sq ft assembly plant, enabling real-time simulation and 23% reduction in unplanned downtime.

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Digital Twin
Predictive Maintenance

Predictive Maintenance Platform for Industrial Machinery

Implemented AI-driven predictive analytics on CNC machinery fleet, reducing maintenance costs by 40% and extending equipment life.

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Digital Twin
IoT Platform

IIoT Integration for Real-Time Production Monitoring

Connected 500+ sensors across 3 manufacturing sites into a unified real-time dashboard, improving OEE by 18% within 6 months.

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Digital Twin
Virtual Commissioning

Virtual Commissioning for Automated Assembly Line

Reduced physical commissioning time by 60% using virtual PLC and robot simulation before go-live, saving €2.1M in rework costs.

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Digital Twin
Product Engineering

Next-Gen EV Powertrain Engineering for Tier-1 Supplier

Delivered complete mechanical and electrical design of an EV powertrain assembly, cutting prototype-to-production cycle by 35%.

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Digital Twin
Embedded Systems

Embedded IoT Controller for Smart HVAC Systems

Engineered a custom ARM-based embedded controller with wireless connectivity, enabling remote HVAC monitoring for 200+ commercial buildings.

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Digital Twin
Engineering Automation

Engineering Process Automation for Medical Device OEM

Automated drawing generation and BOM creation workflows, reducing engineering lead time by 50% for a regulated medical device manufacturer.

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Digital Twin
Training Manual

Interactive 3D Parts Manual for Heavy Equipment Fleet

Created an interactive, web-based 3D parts and training manual for a 15-model construction equipment line, reducing technician training time by 45%.

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Digital Twin
Supply Chain

End-to-End Supply Chain Visibility for Aerospace Manufacturer

Implemented a multi-tier supplier visibility platform connecting 120 global suppliers, reducing part shortages by 65% and improving on-time delivery to 97%.

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Digital Twin
Warehouse Automation

Warehouse Automation & Inventory Optimization

Redesigned warehouse layout and deployed automated guided vehicles (AGVs) reducing picking errors by 82% and inventory carrying cost by 28%.

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Digital Twin
Logistics

Cross-Border Logistics Digitization for FMCG Conglomerate

Digitized freight documentation across 18 countries, cutting customs clearance time by 70% and reducing logistics costs by $4.2M annually.

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Digital Twin
Last Mile Delivery

Demand Forecasting & Smart Replenishment for Retail Chain

Built an AI demand forecasting model integrated with ERP, achieving 94% forecast accuracy and reducing stockouts by 55% across 300 retail locations.

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Digital Twin
PLM

Teamcenter PLM Implementation for Industrial Equipment OEM

Deployed Siemens Teamcenter across 5 engineering sites, standardizing product data management and reducing ECO cycle time from 14 days to 3 days.

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Digital Twin
BOM Management

Multi-Level BOM Management & Variant Configuration

Structured complex configure-to-order BOMs for a 300+ variant product line, slashing quoting time by 75% and eliminating manual BOM errors.

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Digital Twin
Document Management

PLM-ERP Integration for Seamless Design-to-Manufacturing

Integrated Teamcenter with SAP S/4HANA enabling automated transfer of engineering BOMs to manufacturing, eliminating 1,200+ manual data entry hours per year.

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Digital Twin
Lifecycle Management

End-of-Life Management & Compliance Tracking Platform

Developed an automated compliance and EoL parts tracker within PLM, ensuring RoHS/REACH adherence across a 12,000+ part catalog for a global electronics firm.

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Digital Twin
MEP Electrical

MEP Design & Coordination for 42-Floor Commercial Tower

Delivered full mechanical, electrical, and plumbing BIM coordination for a high-rise commercial development, achieving zero clash conflicts at handover.

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Digital Twin
HVAC MEP

HVAC Load Analysis & Energy Optimization for Hospital Complex

Performed detailed HVAC load calculations and airflow simulations for a 500-bed hospital, resulting in a 30% reduction in energy consumption vs the original design.

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Digital Twin
Fire Safety

Fire Protection & Life Safety Design for Data Center

Engineered a code-compliant fire suppression and life safety system for a Tier III data center, meeting NFPA 75 requirements while minimizing downtime risk.

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Digital Twin
Renewable Energy MEP

Electrical & Plumbing Systems for Green-Certified Campus

Designed MEP systems for a 12-building LEED Platinum campus, integrating solar PV, rainwater harvesting, and smart metering to achieve net-zero energy targets.

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