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Factory control room with PLC and SCADA systems for monitoring industrial equipment and production processes.

Electrical Engineering and Control Systems

Wiring a smarter world

Smarter Controls. Safer Operations. Scalable Automation.

At MN Engineering Solutions, our Electrical Engineering & Control Systems division delivers end-to-end industrial automation and control solutions designed for today’s demanding production environments. We specialize in the design, analysis, and optimization of electrical controls and systems, including power distribution, circuit design, load calculations, and equipment selection. Our team brings deep expertise across both greenfield installations and brownfield retrofits, ensuring reliable and future-ready engineering outcomes.

We develop intelligent automation solutions using PLC, SCADA, DCS, drive & motion control, and HMI/IPC integration across leading platforms such as Siemens, Rockwell, Mitsubishi, and GE, supported by tools like EPLAN, AutoCAD Electrical, and SolidWorks Electrical. From packaging lines and robotic cells to vision-based quality systems and global rollouts, we deliver scalable automation controls that boost efficiency and reliability. With systems certified up to SIL 3, incorporating fail-safe PLCs and safety-integrated HMIs, we prioritize safety while driving smarter, more efficient, and performance-optimized operations.

PLC system commissioning in a factory with engineers testing automation controls and industrial equipment

Why Partner with MNES?

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End-to-End Industrial Automation Solutions

MNES delivers comprehensive services from electrical system design to control system integration, ensuring smooth execution across all phases—concept to commissioning.

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Expertise in Electric Controls & Systems

Detailed design of electric systems including power distribution, load calculations, and circuit-level optimization for enhanced safety and performance.

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Advanced Control & Automation Engineering

Solutions cover PLC controllers, SCADA systems, motion and drive control, and HMI integration—built for intelligent, scalable automation.

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Platform Versatility

Proficient with leading platforms and tools like Siemens, Rockwell, Mitsubishi, GE, EPLAN, AutoCAD Electrical, and SolidWorks Electrical—ensuring flexibility and compatibility with client standards.

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Turnkey and Retrofit Capabilities

Whether for new installations or brownfield retrofits, MNES delivers customized solutions that minimize downtime and maximize operational efficiency.

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SIL 3-Certified Safety Systems

Integration of robust safety features, including fail-safe PLCs and safety-rated HMI solutions, ensuring high compliance and workplace safety.

One recent

Projects on Electrical Engineering & Control Systems

Seamless, touch-free component delivery system that improved operational efficiency

MN Engineering Solutions delivered a fully automated, zero-touch re-shipper component unpacking system to replace a manual process feeding an assembly line. The objective was to eliminate human contact for improved hygiene, automate material handling, and implement a just-in-time supply model to the assembly area. Our engineering team conducted a comprehensive analysis of the existing process, mapped future-state workflows, and explored both off-the-shelf and custom automation solutions.

The system design incorporated depalletizing units, component unpacking modules, AGVs for material transport, and automated packaging waste compaction. Concept validation included physical trials to ensure system reliability and performance. The finalized concept was supported with detailed budgetary estimates to aid client decision-making. The result was a seamless, touch-free component delivery system that improved operational efficiency, reduced labour dependence, and achieved a projected return on investment in under 12 months.

Electrical design and panel engineering for a new product line

MN Engineering Solutions was engaged by a Michigan-based special purpose machine manufacturer to support electrical design and panel engineering for a new product line due to the temporary unavailability of their internal team. Our scope included complete panel engineering built around a Rockwell Compact GuardLogix 5380 PLC system with Point Remote I/O and an additional Productivity 2000 motion PLC from Automation Direct, driving four servo systems.

Using EPLAN, MNES developed modular component models, enabled automatic wire numbering, and generated terminal charts for efficient documentation. Remote commissioning was supported via Ewon Cozy 205, ensuring seamless integration despite geographic separation. Working in close coordination with the client’s controls team, MNES delivered the complete machine schematics well ahead of the scheduled deadline, contributing to faster project execution and reduced downtime for the customer.

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Our Capabilities

Electrical Engineering & Control Systems

Electrical System Design & Engineering

  • Power distribution design
  • Load calculations and equipment sizing
  • Circuit and panel layout design
  • Integration of electric control systems for new builds and upgrades

PLC, HMI & SCADA Development

  • Design and programming of PLC controllers
  • Custom HMI development and IPC integration
  • SCADA system configuration for real-time monitoring and control
  • Expertise in platforms like Siemens, Rockwell, Mitsubishi, and GE

Motion & Drive Control Systems

  • Servo, VFD, and motion controller integration
  • Closed-loop and synchronized multi-axis control
  • High-performance automation for packaging, robotics, and material handling

Automation System Integration

  • Full lifecycle industrial automation control system deployment
  • Robotic cell automation, quick changeover solutions, and vision-based quality systems
  • Interfacing with sensors, actuators, and field devices

Control Panel Design & Fabrication

  • Custom control panel layouts using EPLAN and AutoCAD Electrical
  • Wiring schematics, terminal plans, and BOM generation
  • UL, CE, and other compliance-ready documentation

Safety Systems Engineering

  • Design of SIL 2/SIL 3-certified safety instrumented systems
  • Integration of safety PLCs, emergency stops, interlocks, and safe zone control
  • HMI-based safety diagnostics and status visualization

Legacy System Upgrades & Retrofits

  • Migration from outdated systems to modern automation platforms
  • Reverse engineering and integration without disrupting operations
  • Data logging and remote monitoring enablement

Tool & Software Expertise

  • Proficiency in tools like EPLAN, SolidWorks Electrical, AutoCAD Electrical, and system diagnostics tools
  • Capability to generate manufacturing-ready electrical documentation packages

Global Engineering Deployment

  • Scalable solutions for multi-site standardization
  • Engineering documentation, BOMs, and control standards adaptable for international projects

Cross-Industry Application

  • Capable of serving a range of industries: FMCG, packaging, food & beverage, automotive, machine builders, and industrial OEMs

Frequently asked questions

Our solutions cover the full spectrum—from electrical system design, PLC and HMI programming, to integration of SCADA, motion controllers, and safety systems. We specialize in electric controls & systems and deliver turnkey automation solutions tailored for manufacturing, packaging, and special-purpose machinery.

Yes. We handle greenfield installations and retrofit projects. Our team can migrate outdated control systems to modern platforms like Rockwell, Siemens, or Mitsubishi while minimizing downtime.

We serve a range of sectors including FMCG, food & beverage, packaging, automotive, industrial machinery, and OEMs—offering custom control and automation engineering tailored to each industry’s requirements.

Absolutely. We provide complete control panel design and fabrication using tools like EPLAN and AutoCAD Electrical. Our process ensures accuracy, standard compliance, and efficient documentation with automatic wire numbers and terminal charts.

We work extensively with Siemens, Rockwell, Mitsubishi, AutomationDirect, GE, and software tools like EPLAN, AutoCAD Electrical, and SolidWorks Electrical to deliver robust, scalable automation controls.

Yes. We use solutions like Ewon Cozy 205 for remote diagnostics, commissioning, and support—minimizing the need for on-site presence and speeding up project execution.

We design and implement SIL 2/SIL 3 certified safety systems, including fail-safe PLCs, interlocks, emergency stops, and HMI-based safety diagnostics—ensuring adherence to global safety standards.

Clients benefit from faster project turnaround, scalable design, reliable performance, remote commissioning capability, and customized control solutions that reduce operational risk and cost.

Yes, we deliver comprehensive industrial automation and control engineering solutions for electric systems and PLC controllers—ensuring system reliability and efficient process control.

We follow a structured approach—from concept design and simulation to detailed engineering and commissioning. Our agile coordination with client teams ensures we often deliver ahead of schedule, even on time-critical projects.

Let’s talk

From custom demos to customization - we are here to delight you

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USA (HQ)

332 S Michigan Ave Suite 121 # 5695
Chicago, IL 60604.

+1 (269) 625-5034

USA

2412 W Heather Road, Suite 210,
Wilmington, DE 19803.

+1 (269) 625-5034

USA

32C Germay Dr,
Wilmington, DE 19804.

+1 (269) 625-5034

India (HQ)

5th floor, BNT Connections, 126,
Nelson Manickam Rd, Railway Colony,
Aminjikarai, Chennai, Tamil Nadu 600030.

+91 89258 29574

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The images of projects displayed on this website are not owned by our company and may be subject to third-party copyrights. We disclaim any liability for copyright infringement related to these images. The data provided on this site is for informational purposes only, based on our internal estimates. This information is not intended to serve as an indication of Key Performance Indicators (KPIs) and is provided "as is" without any warranties, either express or implied, regarding its accuracy, completeness, or reliability.

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